Service

05

Sheet

M11-SVC-

05

Lean process design

Layouts, flows and standard work built around how your teams really operate.

On your floor today

Material travels further than the product needs

Standard work exists on paper only

Improvements fade once the project team leaves

What we do

Value stream mapping

Layout design

Standard work

Visual management

What you keep

Future-state map

The target flow and the steps to get there.

New layout

Drawings and a move plan.

Standards library

Work instructions and audit checklists.

We redesign flow with the people who run it. Layouts, standard work and visual management that still hold six months after we leave.

Robot arm beside a vertical lift on an automated assembly line

From first walk-through to a line that holds its numbers

Value stream mapping

The full flow, from dock to dock.

Layout design

Shorter paths, fewer touches, clearer flow.

Standard work

Written with operators, tested on the line.

Visual management

Boards and signals the floor actually uses.

Deliverables your team keeps using after we leave

Future-state mapMap
M11-SVC-05Rev A

Future-state map

The target flow and the steps to get there.

New layoutDrawing
M11-SVC-05Rev A

New layout

Drawings and a move plan.

Standards libraryChecklist
M11-SVC-05Rev A

Standards library

Work instructions and audit checklists.

Process

Here
at every
step

Changing how a plant runs can seem like an insurmountable task for operations leaders, engineers, owners and their teams.

01DiagnoseNow
Two weeks on your floor. Every loss is timed, ranked and given a value before anything changes.±0.40 mm · OEE baseline 61%
02Engineer
Layouts, specs and tooling built around your real constraints, signed off by the people who run the line.±0.12 mm · Changeover 50 → 18 min
03Integrate
Vendors, integrators and your team on one schedule. Start-up milestones tracked weekly, not monthly.±0.05 mm · Start-up on schedule
04Scale
Standard work, training and a review routine your floor leads own, so the gains hold at full rate.±0.02 mm · OEE held at 75%
01020304

Next service

Capital project management

New lines and expansions delivered on schedule, from spec to start-up.

→

All services

Next step

Ready to fix this on your line?

Tell us what is slowing it down. An engineer replies within one business day with a first read on where the time goes.

Robot arm beside a vertical lift on an automated assembly line
Operations strategy for manufacturers
Power onOK
Conveyors at speedOK
Quality gatePass
Shift A · 06:00Ready
000
Operations strategy for manufacturers
Power onOK
Conveyors at speedOK
Quality gatePass
Shift A · 06:00Ready
000
Operations strategy for manufacturers
Power onOK
Conveyors at speedOK
Quality gatePass
Shift A · 06:00Ready
000

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